4797B High Speed Placement System

The standard for high speed placement

The 4797 HSP turret-style, high-speed placement machine easily handles a broad range of components and board sizes, while offering you maximum placement speed through its sleek design. It delivers higher throughput, and greater machine utilization then previous high speed placement systems - all at a lower operating cost. A technically advanced and simplified design makes the 4797 the most reliable, easy-to-use, and easy-to-maintain machine in its class.

Universal Instruments' 4797B is the bas model in the 4797series, ideally suited to production environments requiring additional feeder capacity. What's more, with this machine you can use alternate pallet and alternate carriage feeder setups for maximum flexibility during changeover to streamline your manufacturing process and increase your productivity.

Machine Performance

Placement Rate: 48.000 cph
Placement Tact Time: 0.075 sec. (within the X,Y table movement of 12mm, with picks within the same feeder).
Feeder Axis Tact Time: .09 sec. (one lane movement) / .08 sec. with dual-track feeder.
Programmable Orientation: 0° - 359.9° in 0.01° increments
Placement Pressure: Not programmable; however, component Z-height is automatically adjusted by the machine and each nozzle maintains a nominal 100g - 150g spring-loaded placement force
Final Placement Performance: 100 parts per million, 99.99%
Intrinsic Availability: 95%
Placement Accuracy: X,Y Axis MELFs: 0.08mm (0.003”) @ 3 sigma
Chips: 0.08mm (0.003”) @ 3 sigma
Leaded Parts: 0.08mm (0.002”) @ 3 sigma
Feeder Slots: Up to 160 unique components (8mm tape) Up to 208 unique components with dual-track 8mm feeders
Feeder Types: Tape (8mm to 4mm), 8mm dual-track tape, bulk
Placement Head: Twelve 5-spindle, advanced direct-drive placement heads

Component Range

Minimum ----Maximum
Length: 0.3mm(0.012”) 26mm (1.024”)
Width: 0.6mm (0.024”) 26mm (1.024”)
Thickness: 0.3mm (0.012”) 6.5mm (0.256”)
Ball/Lead Pitch: 0.5mm (0.020”) 1.27mm (0.050”)
Lead Width: 0.18mm (0.007”) -
Ball Size: 0.3mm (0.012”) -
MELF Length: 1.6mm (0.063”) 5.9mm (0.235”)
MELF Diameter: 0.8mm (0.031”) 2.2mm (0.087”)

PCB Dimensions

Minimum Maximum
Length: 50mm (1.968”) 457.2mm (18”)
Width: 50mm (1.968”) 460mm (18”)
Thickness: 0.5mm (0.02”) 5mm (0.197”)
Weight: - 1.5kg (3.3 lbs)
Top-Side Clearance: 6.5mm (0.256”) -
Standard Bottom-Side Clearance: 30.0mm (1.181”) -

Options

Component Library Data Teach
Pattern Program Data Teach
Barcode Validation System (BVS)
Traceability Package
BGA/CSP Recognition
Black Light PEC Camera
GSM/Sec II

Software

UCT-53 offline programming utility
Microsoft® Windows 2000® operating system

Service Requirements

Electrical: 200 VAC (20vac)
Pneumatic: 28 liters/minute @ 4.1 bar (1scfm @ 60psi)

Machine Dimensions

Length - Depth - Height - Weight
6,000mm 2,055mm Max. 2,100mm 4,400kg
(236.2”) (80.9”) (82.7”) (9,702lbs.)