4797R High Speed Placement System

Space efficient solution for flexible manufacturing

The 4797R HSP delivers and optimal combination of flexibility, performance and space-saving design. We trimmed the footprint, expanded the board handling capacity and retained more then enough feeders to place the components you need at high throughout. Incredibly productive as a stand-alone machine, you can also group multiple machines for increased flexibility and volume. For EMS businesses, the 4797R covers all your requirements without exceeding your available space.

This scalable solution is perfect for assembling network and telecom infrastructure products, PC motherboards, and backplanes. Because you can re-deploy it worldwide for virtually any application, you will reap and outstanding return on your investment; even with the most radical business roadmap.

Machine Performance

Placement Rate: 48.000 cph
Placement Tact Time: 0.075 sec. (within the X,Y table movement of 12mm, with picks within the same feeder).
Feeder Axis Tact Time: .09 sec. (one lane movement) / .08 sec. with dual-track feeder.
Programmable Orientation: 0° - 359.9° in 0.01° increments
Placement Pressure: Not programmable; however, component Z-height is automatically adjusted by the machine and each nozzle maintains a nominal 100g - 150g spring-loaded placement force
Final Placement Performance: 100 parts per million, 99.99%
Intrinsic Availability: 95%
Placement Accuracy: X,Y Axis MELFs: 0.08mm (0.003”) @ 3 sigma
Chips: 0.08mm (0.003”) @ 3 sigma
Leaded Parts: 0.08mm (0.002”) @ 3 sigma
Feeder Slots: Up to 72 unique components (8mm tape) Up to 96 unique components with dual-track 8mm feeders
Feeder Types: Tape (8mm to 4mm), 8mm dual-track tape, bulk
Placement Head: Twelve 5-spindle, advanced direct-drive placement heads

Component Range

Minimum - Maximum
Length: 0.3mm(0.012”) 26mm (1.024”)
Width: 0.6mm (0.024”) 26mm (1.024”)
Thickness: 0.3mm (0.012”) 6.5mm (0.256”)
Ball/Lead Pitch: 0.5mm (0.020”) 1.27mm (0.050”)
Lead Width: 0.18mm (0.007”) -
Ball Size: 0.3mm (0.012”) -
MELF Length: 1.6mm (0.063”) 5.9mm (0.235”)
MELF Diameter: 0.8mm (0.031”) 2.2mm (0.087”)

PCB Dimensions

Minimum - Maximum
Length: 50mm (1.968”) 610mm (24”)
Width: 50mm (1.968”) 460mm (18”)
Thickness: 0.5mm (0.02”) 5mm (0.197”)
Weight: - 2kg (4.4 lbs)
Top-Side Clearance: 6.5mm (0.256”) -
Standard Bottom-Side Clearance: 30.0mm (1.181”) -

Options

Component Library Data Teach
Pattern Program Data Teach
Barcode Validation System (BVS)
Traceability Package
BGA/CSP Recognition
Black Light PEC Camera
GSM/Sec II

Software

UCT-53 offline programming utility
Microsoft® Windows 2000® operating system

Service Requirements

Electrical: 200 VAC (20vac)
Pneumatic: 28 liters/minute @ 4.1 bar (1scfm @ 60psi)

Machine Dimensions

Length - Depth - Height - Weight
3,100mm 2,155mm Max. 2,100mm 4,000kg
(122”) (84.8”) (82.7”) (9,012lbs.)